Introduction
This manual provides detailed instructions for assembling the BANDAI SPIRITS MS-06 Zaku II Mega Size 1/48 Model Kit. This kit is designed for ease of assembly, featuring innovative construction methods to enhance the building experience. Please read all instructions carefully before beginning assembly.
Safety Information
- Recommended Age: This model kit is recommended for individuals aged 15 years and older.
- Small Parts: The kit contains small parts that may pose a choking hazard. Keep out of reach of young children.
- Sharp Tools: Assembly requires the use of a hobby nipper. Exercise caution when handling sharp tools.
Package Contents
Verify that all components are present before starting assembly:
- Runner x21 (Plastic parts frames)
- Water slide decal x1 (Decal sheet for detailing)
- Booklet x1 (Informational booklet)
- Instruction manual (This document)
- Hobby nipper (Tool for cutting parts from runners)
- Model (The unassembled Zaku II components)
Assembly Instructions
This Mega Size Zaku II model kit is designed for a straightforward assembly process. No glue is required, as parts snap together securely.
1. Part Preparation
Use the included hobby nipper to carefully remove parts from their runners. The kit features a "Wedge gate" design, which allows for clean removal of parts without requiring additional tools for trimming excess plastic. Cut parts as close to the component as possible to minimize nubs.

Image: Fully assembled MS-06 Zaku II Mega Size model kit, equipped with its bazooka weapon.
2. Body Assembly
Follow the step-by-step diagrams in the included instruction booklet to assemble the main body sections. The kit utilizes a "stress-free design", making the assembly process intuitive and reducing potential frustration.
3. Joint and Pose Mechanism
Each poly-cap joint incorporates a "click mechanism". This feature helps maintain desired poses by providing resistance and stability, preventing the model from collapsing under its own weight, especially given its large size.

Image: Detailed view of the Zaku II's backpack and thruster units, showcasing rear articulation.
4. Part Alignment and "Frame Lock"
The "Frame lock" system is integrated into the design to minimize the risk of incorrectly joining parts. This ensures a precise and secure fit throughout the assembly process.

Image: Close-up of the Zaku II's leg, highlighting the detailed armor plating and panel lines.
5. Detailing and Decals
Once the model is fully assembled, apply the included water slide decals according to the guide in the booklet. The plastic parts are pre-colored, requiring little to no paint to achieve the intended appearance.

Image: Fully assembled MS-06 Zaku II Mega Size model kit, posed dynamically with its heat hawk axe.
Operating and Display
After assembly, your Zaku II model can be posed and displayed. The click mechanism in the joints helps maintain various dynamic poses. Ensure the model is placed on a stable surface to prevent accidental falls, especially given its size and weight.
Maintenance
- Cleaning: Dust the model regularly with a soft brush or compressed air to prevent dust buildup. Avoid using harsh chemicals or abrasive materials.
- Storage: Store the model away from direct sunlight and extreme temperatures to prevent plastic degradation or discoloration.
- Handling: Handle the model by its main body parts rather than delicate appendages or weapons to avoid accidental detachment or damage.
Troubleshooting
- Loose Joints: If a joint becomes loose over time, carefully disassemble the section and re-seat the poly-cap. For persistent looseness, a thin layer of clear nail polish or hobby cement (applied sparingly to the ball joint, allowed to dry, then reassembled) can increase friction.
- Parts Not Fitting: Ensure parts are correctly oriented and that any excess plastic (nubs) from the runners has been completely removed. Do not force parts together.
- Model Instability: Due to the model's large size and weight, ensure its center of gravity is balanced when posing. Consider using an action base (sold separately) for more dynamic or stable poses.
Specifications
| Feature | Detail |
|---|---|
| Brand | BANDAI SPIRITS |
| Model Name | MS-06 Zaku II 1/48, Bandai Mega Size |
| Item Model Number | BAN169480 |
| Scale | 1/48 |
| Material | Plastic |
| Color | Green |
| Item Dimensions (L x W x H) | 15.94 x 31.1 x 23.23 inches |
| Item Weight | 2 Pounds |
| Number of Pieces | 1 (unassembled kit) |
| Special Features | Stress-free design, Wedge gate, Click mechanism, Frame lock |
| Recommended Age | 15+ years |
| Release Date | March 1, 2011 |
Warranty and Support
This product is an officially licensed BANDAI SPIRITS model kit. The product box includes a Bandai Namco warning label, confirming its authenticity.
For support regarding missing parts, manufacturing defects, or assembly inquiries, please refer to the contact information provided in the included booklet or visit the official BANDAI SPIRITS website. Keep your purchase receipt as proof of purchase.