ANZO USA 111067 Dodge Ram Crystal Black Headlight Assembly Instruction Manual

1. Product Overview

The ANZO USA 111067 Crystal Black Headlight Assembly is engineered for Dodge Ram vehicles, offering an innovative, trend-setting style. These projector headlights utilize advanced C.A.D. technology and feature CCFL (Cold Cathode Fluorescent Lamp) technology for enhanced brightness, efficiency, and longevity. Designed with OEM-style weather-tight connections and wire harnesses, they ensure a secure, weather-resistant fit in various climates. This product is D.O.T. compliant to FMVSS-108 standards.

Key Features:

• Crystal Black finish for a modern aesthetic.
• CCFL technology for high brightness and efficiency.
• Weather-tight connections for durability.
• Direct replacement for factory lenses.
• D.O.T. compliant.

2. Safety Information

CALIFORNIA WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov

Always ensure the vehicle's battery is disconnected before beginning any electrical work or installation to prevent injury or damage. Wear appropriate personal protective equipment, such as gloves and eye protection, during installation. If you are unsure about any step of the installation process, consult a qualified automotive technician.

3. Package Contents

Verify that all components are present before beginning installation.

• ANZO USA 111067 Headlight Assemblies (Pair)

4. Setup and Installation

This headlight assembly is designed for a simple plug-and-play installation, directly replacing your vehicle's factory lenses. No complex modifications are typically required.

Installation Steps:

1. Preparation: Park the vehicle on a level surface and engage the parking brake. Disconnect the negative terminal of the vehicle's battery.
2. Access Old Headlights: Depending on your Dodge Ram model, you may need to remove the grille or other trim pieces to access the existing headlight assemblies. Refer to your vehicle's service manual for specific instructions on removing the factory headlights.
3. Disconnect Wiring: Carefully disconnect the electrical connectors from the back of the factory headlight assembly.
4. Remove Factory Headlights: Unbolt and remove the old headlight assemblies from the vehicle.
5. Install New Headlights: Position the ANZO USA 111067 headlight assemblies into the vehicle's headlight housing. Ensure proper alignment.
6. Connect Wiring: Connect the electrical connectors from the vehicle's wiring harness to the new headlight assemblies. Ensure connections are secure and weather-tight.
7. Secure Headlights: Bolt the new headlight assemblies into place. Reinstall any removed grille or trim pieces.
8. Test Functionality: Reconnect the vehicle's battery. Turn on the headlights and check all lighting functions (low beam, high beam, turn signals, parking lights, and any halo/DRL features). Adjust headlight aim if necessary according to local regulations.

Figure 1: Front view of the ANZO USA 111067 Headlight Assembly.

Figure 2: Rear view of the ANZO USA 111067 Headlight Assembly, illustrating bulb housing and electrical connectors.

For optimal performance and safety, ensure all connections are secure and the headlights are properly aimed after installation. If you encounter any difficulties, professional installation is recommended.

5. Operating Instructions

The ANZO USA 111067 Headlight Assemblies function identically to your vehicle's original headlights. Operate them using your vehicle's standard headlight switch and controls.

• Low Beams: Activate for general driving conditions, especially at night or in low visibility.
• High Beams: Use for maximum illumination on unlit roads when no oncoming traffic is present.
• Parking Lights: Activate for increased visibility when parked or in low light conditions.
• Turn Signals: Use your vehicle's turn signal stalk to indicate turns or lane changes.
• Halo/DRL (if applicable): These features typically activate with the vehicle's ignition or parking lights, providing additional daytime visibility and styling.

6. Maintenance

Proper maintenance ensures the longevity and optimal performance of your headlight assemblies.

• Cleaning: Regularly clean the headlight lenses with a soft cloth and mild automotive soap or glass cleaner. Avoid abrasive cleaners or harsh chemicals that can damage the polycarbonate lens material.
• Inspection: Periodically inspect the headlight assemblies for any signs of damage, cracks, or loose connections. Ensure the weather-tight seals are intact to prevent moisture intrusion.
• Bulb Replacement: If a bulb fails, replace it with a bulb of the correct type and wattage as specified for your vehicle and this headlight assembly. Refer to the specifications section for bulb types.

7. Troubleshooting

If you experience issues with your headlight assemblies, consider the following common troubleshooting steps:

• Headlight Not Working:
  • Check the bulb: A burnt-out bulb is a common cause. Replace if necessary.
  • Check the fuse: Locate your vehicle's fuse box and inspect the headlight fuse. Replace if blown.
  • Check electrical connections: Ensure all wiring harnesses are securely connected to the headlight assembly and the vehicle's electrical system.
• Flickering Lights:
  • Loose connection: Re-check all electrical connections for tightness.
  • Faulty bulb: Try replacing the bulb.
  • Voltage issue: Ensure your vehicle's electrical system is providing stable 12 Volts.
• Moisture Inside Lens:
  • Condensation: Minor condensation can occur due to temperature changes and usually dissipates.
  • Seal integrity: If significant water ingress or persistent moisture is present, inspect the seals around the headlight assembly for damage.

If these steps do not resolve the issue, contact ANZO USA customer support or a certified mechanic.

8. Specifications

9. Warranty Information

ANZO USA products, including the 111067 Headlight Assembly, are backed by a One Year Manufacturer Warranty. This warranty covers defects in materials and workmanship under normal use. For specific terms, conditions, and to initiate a warranty claim, please refer to the official ANZO USA warranty policy or contact their customer support.

10. Support

For further assistance, technical support, or inquiries regarding your ANZO USA 111067 Headlight Assembly, please visit the official ANZO USA website or contact their customer service department.

Figure 3: ANZO USA Brand Logo.

You can also find more information and contact details by visiting the ANZO USA Store on Amazon.