Introduction
This manual provides detailed instructions for the proper installation, use, and maintenance of your Renthal CL019 Black 1-1/8" Handlebar Mounts. Please read these instructions thoroughly before installation to ensure correct fitment and safe operation.
Product Overview
The Renthal CL019 handlebar mounts are engineered to facilitate the upgrade of motorcycles originally equipped with 7/8" handlebars to oversized 1-1/8" handlebars, such as Renthal Twinwall or Fatbar models. These mounts are designed as a direct OEM replacement for the stock 7/8" mounts, replicating the original bar position and height.
- Material: CNC machined from 6086 T-6 billet aluminum for strength and durability.
- Finish: Black anodized with a laser-etched Renthal logo.
- Mounting Studs: Special CNC machined hardened nickel chromoly steel, designed with a relief to allow bending in the event of a hard impact, protecting the triple clamp.
- Offset: Features a 5mm offset, allowing for forward or backward handlebar positioning adjustment.
- Compatibility: Designed to use OEM rubber cones.
- Application: Specifically fits All Kawasaki KX/KXF Dirt Bikes 2008-2013 with replaceable bar mounts.
Image: Two Renthal CL019 handlebar mounts. Each mount is black, CNC machined from billet aluminum, and features a circular opening for the handlebar and two bolt holes for attachment. A silver mounting stud with a hexagonal nut is visible extending from the top of each mount.
Setup and Installation
Proper installation is crucial for safety and performance. If you are unsure about any step, it is recommended to seek assistance from a qualified mechanic.
- Preparation: Ensure the motorcycle is stable and secure. Remove the existing 7/8" handlebar and mounts from the triple clamp. Retain the OEM rubber cones, as they will be reused.
- Mount Placement: Insert the OEM rubber cones into the triple clamp. Place the Renthal CL019 mounts onto the rubber cones. Note the 5mm offset feature; you can orient the mounts to position the handlebar 5mm forward or 5mm backward from the center, depending on your ergonomic preference.
- Handlebar Installation: Position your 1-1/8" oversized handlebar into the lower half of the Renthal mounts. Ensure the handlebar is centered and aligned correctly.
- Secure Handlebar: Place the top clamps over the handlebar and secure them with the provided bolts. Tighten the bolts evenly and progressively to the manufacturer's recommended torque specifications. Refer to your motorcycle's service manual for specific torque values for handlebar clamp bolts.
- Final Check: After installation, check all bolts for tightness. Ensure the handlebar is securely clamped and does not rotate. Verify that all controls (throttle, brakes, clutch) operate freely and correctly without interference.
Warning: Incorrect installation or insufficient torque can lead to handlebar movement during operation, potentially causing loss of control and serious injury. Always follow torque specifications.
Operating Considerations
While handlebar mounts do not have "operation" in the traditional sense, proper use involves ensuring they remain secure and correctly positioned.
- Ergonomic Adjustment: Utilize the 5mm offset feature to fine-tune your handlebar position for optimal comfort and control. Experiment with both forward and backward orientations to find your preferred setup.
- Regular Inspection: Before each ride, visually inspect the handlebar mounts and clamps for any signs of damage, cracks, or loose bolts.
- Post-Impact Check: In the event of a crash or significant impact, thoroughly inspect the handlebar mounts, handlebars, and triple clamp for any damage or misalignment before continuing to ride. The mounting studs are designed to bend to protect the triple clamp, indicating a need for replacement if bent.
Maintenance
To ensure the longevity and safe performance of your Renthal CL019 handlebar mounts, regular maintenance is recommended.
- Torque Checks: Periodically check the torque of all mounting bolts, especially after the first few rides following installation. Re-torque to the manufacturer's specifications if necessary.
- Cleaning: Clean the mounts with mild soap and water. Avoid harsh chemicals or abrasive cleaners that could damage the anodized finish.
- Inspection: Regularly inspect the mounts for any signs of wear, corrosion, or fatigue. Pay close attention to the mounting studs and the clamp areas. Replace any damaged components immediately.
Troubleshooting
This section addresses common issues you might encounter with your handlebar mounts.
| Problem | Possible Cause | Solution |
|---|---|---|
| Handlebar rotates or slips | Insufficient torque on clamp bolts; incorrect handlebar diameter; worn rubber cones. | Ensure bolts are torqued to specifications. Verify handlebar is 1-1/8". Inspect and replace worn OEM rubber cones if necessary. |
| Mounts feel loose | Loose mounting studs; worn OEM rubber cones. | Check tightness of mounting studs. Inspect and replace OEM rubber cones if they are degraded. |
| Handlebar position feels off | Incorrect orientation of 5mm offset. | Re-orient the mounts to utilize the 5mm offset for forward or backward adjustment until desired position is achieved. |
Specifications
- Model: CL019
- Brand: Renthal
- Handlebar Diameter Compatibility: Converts 7/8" stock mounts to 1-1/8" oversized handlebars
- Material: CNC machined 6086 T-6 billet aluminum (mounts), hardened nickel chromoly steel (studs)
- Color: Black
- Offset: 5mm (forward/backward adjustable)
- Item Weight: Approximately 14.4 ounces (0.41 kg)
- Product Dimensions: Approximately 11.5 x 5.5 x 1.3 inches (29.2 x 14 x 3.3 cm)
- Manufacturer Part Number: CL019
- ASIN: B0031743Q6
- Fitment: All Kawasaki KX/KXF Dirt Bikes 2008-2013 with Replaceable Bar Mounts
Warranty and Support
Specific warranty details for the Renthal CL019 Handlebar Mounts are not provided in this document. For comprehensive warranty information, technical support, or to inquire about replacement parts, please refer to the official Renthal website or contact Renthal customer service directly.
You may find additional resources and contact information on the Renthal official website.