Quincy Compressor 2153DS12HCA46
Quincy QT-15 Splash Lubricated Air Compressor User Manual
Model: 2153DS12HCA46
1. Product Overview
The Quincy QT-15 Splash Lubricated Air Compressor is engineered for industrial applications, offering high efficiency and lower operating costs. This heavy-duty unit is designed for a long service life, featuring a 50,000-hour pump life rating. The MAX configuration includes an automatic tank drain, low oil shutdown, and a heavy-duty aftercooler.
Figure 1: Front view of the Quincy QT-15 Splash Lubricated Air Compressor, showcasing its robust blue tank, motor, and pump assembly.
2. Safety Information
Always read and understand all safety warnings and instructions before operating the air compressor. Failure to follow these instructions may result in electric shock, fire, and/or serious injury.
General Safety Rules:
- Ensure the compressor is placed on a stable, level surface.
- Operate in a well-ventilated area to prevent heat buildup.
- Wear appropriate personal protective equipment (PPE), including eye protection and hearing protection.
- Disconnect power before performing any maintenance or service.
- Do not operate the compressor if any parts are damaged or missing.
- Keep children and bystanders away from the operating compressor.
- Regularly inspect hoses and fittings for wear or damage.
Electrical Safety:
- This unit requires 460 Volt, 3 Phase power. Ensure proper electrical installation by a qualified electrician.
- Do not expose the compressor to rain or wet conditions.
- Ensure the power cord is not damaged or pinched.
3. Setup and Installation
Proper setup is crucial for the performance and longevity of your Quincy air compressor.
Unpacking:
- Carefully remove the compressor from its packaging.
- Inspect for any shipping damage. Report any damage to the carrier immediately.
- Remove all packing materials and tie-downs.
Placement:
- Place the compressor on a firm, level surface capable of supporting its weight (approximately 1010 lbs).
- Ensure adequate clearance around the unit for ventilation and maintenance access.
- Avoid placing the compressor near heat sources or in direct sunlight.
Electrical Connection:
This compressor requires a 460 Volt, 3 Phase electrical supply. Installation must be performed by a qualified and licensed electrician in accordance with all local and national electrical codes.
- Verify the power supply matches the compressor's voltage and phase requirements.
- Connect the compressor to a dedicated circuit with appropriate overcurrent protection.
- Ensure proper grounding of the unit.
4. Operating Instructions
Pre-Operation Checklist:
- Check the oil level in the pump. Ensure it is at the proper mark.
- Verify all connections (hoses, electrical) are secure.
- Ensure the tank drain valve is closed before starting.
Starting the Compressor:
- Turn on the main power switch to the compressor.
- The compressor will begin to build pressure. Monitor the pressure gauge.
- The compressor will automatically shut off when the maximum pressure (175 PSI) is reached.
Using Compressed Air:
- Connect your pneumatic tools or air-powered machinery to the air outlet.
- Adjust the pressure regulator as needed for your application.
- The compressor will cycle on and off automatically to maintain tank pressure.
Shutting Down:
- Turn off the main power switch.
- Slowly open the tank drain valve to release all air pressure. This also helps drain condensation.
- Close the drain valve after all pressure is released.
5. Maintenance
Regular maintenance ensures optimal performance and extends the life of your compressor.
Daily Maintenance:
- Drain condensation from the air tank. The MAX package includes an automatic tank drain, but manual verification is recommended.
- Check oil level.
Weekly/Monthly Maintenance:
- Inspect air filter and clean or replace if necessary.
- Check for air leaks using soapy water on connections.
- Inspect drive belt tension and condition. Adjust or replace if needed.
Annual Maintenance:
- Change compressor oil. Use only recommended splash lubrication oil.
- Inspect safety relief valve.
- Check all fasteners for tightness.
6. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Compressor does not start | No power; tripped circuit breaker; low oil shutdown activated; faulty pressure switch | Check power supply; reset breaker; check oil level; consult qualified technician |
| Compressor runs continuously | Air leak; faulty pressure switch; clogged air filter | Check for leaks; replace pressure switch; clean/replace air filter |
| Low air pressure | Air leak; clogged air filter; worn pump components | Check for leaks; clean/replace air filter; contact service for pump inspection |
| Excessive noise/vibration | Loose components; worn bearings; improper belt tension | Tighten fasteners; inspect bearings; adjust belt tension |
7. Specifications
- Brand: Quincy Compressor
- Model Number: 2153DS12HCA46 (also 2020016105)
- HP: 15 HP
- Voltage: 460 Volts (AC), 3 Phase
- Air Tank Size: 120 Gallons, Horizontal
- Max. PSI: 175 PSI
- Lubrication System: Splash
- Pump Life Rating: 50,000+ hours
- Noise Level: 62 dB
- Item Weight: 1010 Pounds
- Dimensions (L x W x H): 78 x 28 x 55 inches
- Included Features (MAX Package): Automatic Tank Drain, Low Oil Shutdown, Heavy-Duty Aftercooler
8. Warranty and Support
Warranty Information:
The Quincy QT-15 compressor comes with a one-year limited warranty. This warranty can be extended to 2 years for the package and 3 years for the pump (parts and labor) by purchasing an extended warranty kit (Item# 43091) at the same time as the compressor.
Customer Support:
For technical assistance, parts, or warranty claims, please contact Quincy Compressor customer support. Refer to your purchase documentation for specific contact details or visit the official Quincy Compressor website.
Note: Always provide your model number (2153DS12HCA46 or 2020016105) and serial number when contacting support.