Old Smokey #18 Replacement Bottom Grate User Manual

Introduction

This manual provides essential information for the installation, use, and maintenance of your Old Smokey #18 Replacement Bottom Grate. This product is designed to serve as a direct replacement for the charcoal grate in the #18 (medium) Old Smokey grill, ensuring continued optimal performance of your outdoor cooking appliance.

Safety Information

Please read and understand all safety instructions before handling or installing the grate. Improper handling can lead to injury.

• Sharp Edges: The grate may have sharp edges. Handle with care to avoid cuts. It is recommended to wear protective gloves during installation.
• Hot Surfaces: Always ensure the grill is completely cool before attempting to remove or install the bottom grate. Handling hot grates can cause severe burns.
• Proper Fit: Ensure the grate is properly seated in the grill before adding charcoal or lighting a fire. An improperly placed grate can shift during use.
• Storage: Store the grate in a dry place when not in use to prolong its lifespan, even though it is made of rust-resistant material.

Setup and Installation

The Old Smokey #18 Replacement Bottom Grate is designed for easy, manual installation.

1. Preparation: Ensure your Old Smokey #18 grill is completely cool and free of any ash or debris from previous use.
2. Remove Old Grate: Carefully lift out the existing bottom grate from your grill. If it is stuck due to rust or debris, gently pry it loose.
3. Clean Grill Interior: Clean the interior of the grill's bottom section to remove any accumulated ash or residue. This ensures a proper fit for the new grate and improves airflow.
4. Install New Grate: Place the new Old Smokey #18 Replacement Bottom Grate into the bottom of your grill. Ensure it sits flat and securely within the designated area. The grate is 14 1/2 inches in diameter and should fit perfectly into the #18 (medium) Old Smokey grill.
5. Verification: Gently press down on the grate to confirm it is stable and does not wobble.

Image: The Old Smokey #18 Replacement Bottom Grate, showing its circular design and ventilation holes. This grate is made of rust-resistant aluminized steel.

Operating Instructions

The bottom grate serves as the foundation for your charcoal, allowing proper airflow for combustion and heat distribution.

• Charcoal Placement: Once installed, place your desired amount of charcoal directly onto the bottom grate.
• Airflow: The holes in the grate are crucial for providing oxygen to the burning charcoal and allowing ash to fall through, preventing smothering. Ensure these holes remain clear during operation.
• Compatibility: This grate is specifically designed for charcoal use in the Old Smokey #18 grill. Do not use it for other purposes or in incompatible grills.

Image: The Old Smokey #18 Replacement Bottom Grate shown with its original packaging, which indicates it is a "BOTTOM GRATE" for the "CLASSIC (MODEL #18) OLD SMOKEY BARBECUE GRILL".

Maintenance

Proper maintenance will extend the life of your replacement bottom grate.

• Cleaning After Use: After each use and once the grill is completely cool, remove the grate and tap off any loose ash. Use a stiff brush to remove stubborn residue.
• Ash Removal: Regularly empty the ash from the bottom of your grill to prevent it from accumulating and blocking the grate's airflow holes.
• Washing: The grate can be washed with warm, soapy water. Rinse thoroughly and dry completely before storing or reinstalling to prevent water spots or potential corrosion, despite its rust-resistant properties.
• Inspection: Periodically inspect the grate for any signs of damage or excessive wear. Replace if significant damage is observed to maintain grill performance and safety.

Troubleshooting

• Grate Does Not Fit:

  Ensure you have an Old Smokey #18 (medium) grill. This grate is specifically designed for that model and measures 14 1/2 inches in diameter. If your grill is a different model or size, this grate may not be compatible.
• Poor Airflow/Charcoal Not Burning Evenly:

  Check if the holes in the grate are clogged with ash or debris. Ensure the bottom of the grill is clear of excessive ash buildup. Proper airflow is essential for efficient charcoal combustion.

• Signs of Rust:

  While made of rust-resistant aluminized steel, prolonged exposure to moisture or harsh conditions can still lead to surface rust. Ensure the grate is cleaned and dried thoroughly after each use and stored in a dry environment.

Specifications

Warranty and Support

This product comes with a manufacturer's warranty. For specific details regarding warranty coverage or for any product support inquiries, please refer to the original product packaging or contact Old Smokey Products Company directly. Contact information can typically be found on the manufacturer's website or on the product packaging.

For more information, you may visit the Old Smokey brand page on Amazon.