Lisle 15000 Engine Cylinder Hone Instruction Manual

Introduction

The Lisle 15000 Engine Cylinder Hone is designed for precision cylinder honing in automotive and powersports applications. It features a micrometer head for accurate feeding and a fast-action rack and pinion for quick expansion to cylinder size. The tool includes a bottom guard plate to protect the crankshaft and a universal joint for easy grinding of the back of the cylinder. Its design allows for quick changes of clip-on stones and wipers, available in various grits.

Image: The Lisle 15000 Engine Cylinder Hone, showing its main components including the honing stones and adjustable head.

Safety Information

Always observe the following safety precautions when using the Lisle 15000 Engine Cylinder Hone:

• Wear appropriate personal protective equipment (PPE), including safety glasses and gloves, to protect against debris and chemicals.
• Ensure the workpiece is securely mounted and stable before beginning any honing operation.
• Use the tool with a heavy-duty 1/2" drill. Do not exceed the recommended RPM for the honing stones.
• Always use a suitable honing oil or lubricant. Never operate the hone dry.
• Keep hands and loose clothing clear of rotating parts.
• Disconnect the drill from the power source before changing stones or performing maintenance.
• The product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm (Proposition 65 warning). Handle with care and wash hands after use.

Package Contents

The Lisle 15000 Engine Cylinder Hone package includes the following items:

• Cylinder hone body
• 1 set of 15540 standard range rack (for 3" to 4-1/4" cylinders)
• 1 set of 15500 coarse stones (80 grit)
• 1 set of 15510 medium stones (180 grit)
• Cleaning brush
• Dressing paddle
• Sturdy storage case

Specifications

Image: Diagram illustrating the approximate length of the Lisle 15000 Engine Cylinder Hone, which is approximately 18 inches (46 cm).

Setup

1. Inspect Components: Before use, inspect the hone body, stones, and wipers for any damage or wear. Ensure all parts are clean.
2. Select Correct Stones: Choose the appropriate grit stones for your application. Coarse stones (80 grit) are for material removal, while medium stones (180 grit) are for finishing. Other grits are available separately.
3. Install Stones and Wipers: Clip the selected stones and wipers securely onto the hone racks. Ensure they are properly seated.
4. Attach to Drill: Insert the hone's hex end into the chuck of a heavy-duty 1/2" drill and tighten securely.
5. Prepare Cylinder: Clean the cylinder bore thoroughly. Ensure the cylinder is free of debris and any obstructions.
6. Apply Honing Oil: Liberally apply a high-quality honing oil to the cylinder walls and the honing stones. Never operate the hone dry.

Operating Instructions

1. Insert Hone: Carefully insert the hone into the cylinder bore. The micrometer head allows for precise adjustment. Expand the hone quickly to the cylinder size using the fast-action rack and pinion mechanism.
2. Start Drill: With the hone centered in the cylinder, start the drill at a low to medium speed. Maintain a consistent speed throughout the honing process.
3. Honing Motion: Move the hone up and down the cylinder bore with a smooth, continuous motion. The goal is to create a cross-hatch pattern on the cylinder walls. The universal joint action facilitates reaching the back of the cylinder.
4. Monitor Progress: Periodically remove the hone and inspect the cylinder walls. Look for a uniform cross-hatch pattern. Avoid over-honing.
5. Clean After Honing: After achieving the desired finish, thoroughly clean the cylinder with hot soapy water and a stiff brush to remove all honing residue. Rinse well and dry immediately to prevent rust. Apply a light coat of oil to prevent corrosion.

Instructional Videos

Maintenance

• Clean After Each Use: After each use, clean the hone body, stones, and wipers thoroughly to remove all honing residue and oil. Use the provided cleaning brush.
• Inspect Stones: Regularly inspect the honing stones for wear. Worn or chipped stones should be replaced to ensure optimal performance and prevent damage to the cylinder.
• Replace Wipers: Replace worn wipers as needed.
• Lubricate Moving Parts: Apply a light oil to the rack and pinion mechanism and universal joint periodically to ensure smooth operation.
• Storage: Store the hone and its components in the sturdy storage case in a clean, dry environment to protect it from dust and corrosion.
• Stone Dressing: Use the dressing paddle to clean and true the honing stones as they wear. This helps maintain their cutting efficiency.

Troubleshooting

Warranty Information

The Lisle 15000 Engine Cylinder Hone comes with a Lifetime Manufacturer Warranty. This warranty covers defects in materials and workmanship under normal use. For specific terms, conditions, and to make a warranty claim, please contact Lisle Corporation directly or refer to the warranty documentation included with your purchase.

Support

For further assistance, technical support, or to inquire about replacement parts and accessories, please contact Lisle Corporation:

• Manufacturer Website: www.lislecorp.com
• Customer Service: Refer to the manufacturer's website for contact information, including phone numbers and email support.
• Replacement Parts: Additional honing stones (various grits), wipers, and rack sets are available for purchase to extend the tool's capabilities and lifespan.