Plews & Edelmann 7918 Power Steering Pump Seal Kit Instruction Manual

Product Overview

The Plews & Edelmann 7918 Power Steering Pump Seal Kit is designed to provide comprehensive repair solutions for power steering pumps. This kit includes premium quality components necessary for sealing and rebuilding various power steering pump models. It is engineered to restore the integrity and performance of your vehicle's power steering system by addressing common leaks and wear.

Figure 1: Contents of the Plews & Edelmann 7918 Power Steering Pump Seal Kit, showing various seals and the instruction sheet.

Safety Information

Always prioritize safety when working with automotive components. Failure to follow safety precautions can result in injury or damage to the vehicle.

• Wear appropriate personal protective equipment (PPE), including safety glasses and gloves.
• Ensure the vehicle is securely supported on jack stands before working underneath it.
• Allow the engine and power steering system to cool down completely before beginning work.
• Power steering fluid is corrosive; avoid contact with skin and eyes. In case of contact, rinse thoroughly with water.
• Keep a fire extinguisher nearby when working with automotive fluids.
• Dispose of old fluids and components responsibly according to local regulations.

Setup and Preparation

Before beginning the installation, ensure you have all necessary tools and a clean workspace.

Required Tools:

• Socket set and wrenches
• Screwdrivers (flathead and Phillips)
• Pliers
• Drain pan for power steering fluid
• Clean rags or shop towels
• New power steering fluid (compatible with your vehicle)
• Seal pick or small flathead screwdriver for seal removal
• Assembly grease or clean power steering fluid for lubrication

Preparation Steps:

1. Park the vehicle on a level surface and engage the parking brake.
2. Disconnect the negative terminal of the vehicle's battery.
3. Locate the power steering pump. Refer to your vehicle's service manual for specific location and removal procedures.
4. Place a drain pan beneath the power steering pump to catch fluid.
5. Carefully disconnect the power steering lines from the pump, allowing fluid to drain.
6. Remove the power steering pump from the vehicle.
7. Thoroughly clean the exterior of the pump to prevent contaminants from entering during disassembly.

Operating Instructions (Seal Replacement)

This section outlines the general procedure for replacing seals within the power steering pump. Always refer to the detailed instruction sheet included with your kit and your vehicle's specific service manual for precise steps and torque specifications.

1. Disassembly:
   • With the pump removed and on a clean workbench, carefully disassemble the pump according to the exploded view diagram provided in the kit's instruction sheet.
   • Pay close attention to the order and orientation of all components. It is recommended to take photos or make notes during disassembly.
   • Remove all old seals, O-rings, and gaskets. Inspect all internal components for wear, scoring, or damage. Replace any damaged components as necessary (components not included in this seal kit).
2. Cleaning:
   • Clean all pump housing components thoroughly with a suitable degreaser or brake cleaner. Ensure all old fluid residue and debris are removed.
   • Dry all components completely with compressed air or a lint-free cloth.
3. Seal Installation:
   • Match each new seal and O-ring from the kit to its corresponding location on the pump components. The kit contains various sizes and types of seals.
   • Lightly lubricate new O-rings and seals with clean power steering fluid or assembly grease before installation. This helps prevent damage during assembly and ensures proper seating.
   • Carefully install each new seal into its groove or onto its shaft. Ensure they are seated correctly and not twisted or pinched.
4. Reassembly:
   • Reassemble the power steering pump in the reverse order of disassembly, referring to your notes and the kit's diagram.
   • Ensure all bolts are tightened to the manufacturer's specified torque values. Overtightening can damage components, while undertightening can lead to leaks.
5. Installation into Vehicle:
   • Install the rebuilt power steering pump back into the vehicle.
   • Reconnect the power steering lines, ensuring all connections are secure and free of leaks.
   • Refill the power steering reservoir with new, compatible power steering fluid.
   • Bleed the power steering system according to your vehicle's service manual. This typically involves turning the steering wheel from lock to lock several times with the engine running to remove air from the system.
   • Check for leaks and proper operation.

Maintenance

Proper maintenance of your power steering system can extend the life of your pump and seals.

• Regularly check the power steering fluid level and condition. Top off or replace fluid as recommended by your vehicle manufacturer.
• Inspect power steering hoses and connections for signs of wear, cracks, or leaks.
• Address any unusual noises (e.g., whining, groaning) from the power steering pump promptly, as these can indicate underlying issues.

Troubleshooting

If you encounter issues after installing the seal kit, consider the following common problems and solutions:

Specifications

• Model Number: 7918
• Brand: Plews & Edelmann
• Product Type: Power Steering Pump Seal Kit
• Kit Contents: Various O-rings, shaft seals, and gaskets for power steering pump repair.
• Compatibility: Designed for a wide range of vehicle applications. Refer to the product description or manufacturer's compatibility chart for specific vehicle fitment.
• Material: High-quality rubber and synthetic materials for durability and sealing performance.
• Dimensions (Packaging): Approximately 5.5 x 5.2 x 1.8 inches (13.97 x 13.21 x 4.57 cm)
• Weight (Packaged): Approximately 2.25 ounces (63.79 grams)

Warranty Information

Plews & Edelmann products are manufactured to high standards. For specific warranty details regarding the 7918 Power Steering Pump Seal Kit, please refer to the warranty statement included with your purchase or visit the official Plews & Edelmann website. Typically, seal kits are covered against defects in material and workmanship for a limited period from the date of purchase.

Customer Support

For technical assistance, compatibility questions, or support regarding the Plews & Edelmann 7918 Power Steering Pump Seal Kit, please contact Plews & Edelmann customer service. You can often find contact information on the product packaging or on the official Plews & Edelmann website.

Online Resources: Plews & Edelmann Store on Amazon