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ALLIANCE LT™
Indirect Water Heater
Models:
AL30LT, AL55LT, AL80LT
AL80CLT, AL119CLT
Residential & Commercial
Instructions
TO THE INSTALLER: Affix these instructions adjacent to indirect water heater.
TO THE CONSUMER: Retain these instructions for future reference.
For service or repairs to the water heater, call your heating contractor. When seeking information on the water heater, provide Model Number and Serial Number as shown on Rating Label.
PLEASE READ INSTRUCTIONS CAREFULLY BEFORE INSTALLING WATER HEATER
U.S Boiler Company, Inc. – (herein called the Company) intends that this Alliance LT™ IndirectFired Water Heater be used as a separate zone to a heating system boiler.
The company specifically does not warrant this tank for high temperature applications such as wood stoves or applications that supply steam to the Alliance LT heat exchanger coil. Such use of this product will automatically void the warranty. The Alliance LT can be used with any steam boiler as long as hot water is supplied to the indirect water heater as prescribed in this manual.
The design anticipates the proper installation and care in use of the product. There is risk of property damage and personal injury inherent in the use of any hot water system. The Company cannot supervise the installation and therefore makes it a specific condition of the warranty that the customer will supervise the installation and use of this product to be sure they are performed in accordance with safe guidelines and proper local or national codes.
Generalized instructions and procedures cannot anticipate all situations. For this reason, only qualified installers should perform the installation. A qualified installer is a person who has licensed training and a working knowledge of the applicable codes, regulations, tools, equipment and methods necessary for safe installation of a boiler ystem and an indirect water heater.
An installation checklist has been provided to help the customer ensure that all procedures for a safe installation have been followed.
If questions regarding installation arise, check with your local plumbing and electrical inspectors for proper procedures and codes. Local codes take a precedent over instructions in this manual.
The Massachusetts Board of Plumbers and Gas Fitters has approved the Alliance LT™ Indirect-Fired Water Heater.
See the Massachusetts Board of Plumbers and Gas Fitters website, http://license.reg.state.ma.us/pubLic/pl_products/pb_pre_form.asp for the latest Approval Code or ask your local Sales Representative.
The Commonwealth of Massachusetts requires this product to be installed by a Licensed Plumber or Gas Fitter.
Rating Label Specifications
Model | Rating Label Specifications | ||
Storage (Gal) | First Hour (Gal/hr.) | Heat Source Output (kBTUh) | |
AL3OLT | 30 | 199 | 115 |
AL55LT | 55 | 217 | 115 |
AL8OLT | 80 | 260 | 125 |
AL80CLT | 80 | 381 | 199 |
AL119CLT | 119 | 477 | 244 |
Based on:
Additional Performance Specifications
Model | Performance Specifications | |||||
First Hour (Gal/hr.) | Boiler Output (6 GPM @ 200°F) | Boiler Water Continuous Flow | Standby Heat Loss | |||
115°F | 140°F | (BTU/hr.) | Flow Rate (Gal/min.) | Head Loss (ft. w.c.) | (°F/hr.) | |
AL3OLT | 295 | 225 | 150,000 | 6 | 7 | 0.72 |
AL55LT | 325 | 255 | 150,000 | 6 | 7 | 0.72 |
AL8OLT | 350 | 280 | 150,000 | 6 | 7 | 0.56 |
AL8OCLT | 485 | 395 | 235,000 | 14 | 14 | 0.45 |
AL119CLT | 605 | 495 | 295,000 | 14 | 20 | 0.42 |
Based on:
Model | Physical Specifications | Connections (NPT) | ||||||
Height (in.) | Diameter (in.) | Shipping Weight (lbs.) | Cold Water Inlet | Hot Water Outlet | To Boiler | From Boiler | T&P Valve | |
AL3OLT | 41. | 23. | 70 | 3/4 M | 3/4 F | 3/4 M | 3/4 M | 3/4 F |
AL55LT | 41 | 28 | 95 | 3/4 M | 3/4 F | 3/4 M | 3/4 M | 3/4 F |
AL8OLT | 54. | 28 | 125 | 3/4 M | 3/4 F | 3/4 M | 3/4 M | 3/4 F |
AL8OCLT | 54. | 28 | 125 | 1-1/2 M | 1-1/2 M | 1 M | 1 M | 3/4 F |
AL119CLT | 74 | 28 | 125 | 1-1/2 M | 1-1/2 M | 1 M | 1 M | 3/4 F |
A. INSPECTING AND PREPARING THE WATER HEATER
B. LOCATION
NOTE: If Water Heater is Placed On Blocks To Raise It From The Floor,
Be Sure to Support The Entire Bottom With At Least ¾ “ Plywood On The Top Of The Blocks.
C. PROTECTION FROM WATER DAMAGE
D. RELIEF VALVE
Installation Guidelines (continued)
any discharge from the valve will exit only within 6 inches above, or at any distance below the structural floor and cannot contact any live electrical parts. The discharge opening must not be blocked or reduced in size under any circumstances.
E. INSTALLING THE REMOVABLE HEAT EXCHANGER
F. WATER SUPPLY CONNECTIONS
G. BOILER SUPPLY CONNECTIONS
H. FILLING THE HEATER
I. THERMOSTAT INSTALLATION
J. TPI WIRING CONTROLS
NOTE: THE TPI THERMOSTAT MUST BE POWERED WITH 24VAC.
K. INSULATION INSTALLATION
A. INSPECTING AND PREPARING THE WATER HEATER
B. LOCATION
C. PROTECTION FROM WATER DAMAGE
D. RELIEF VALVE
E. BOILER SUPPLY CONNECTIONS
F. WATER SUPPLY CONNECTIONS (See Figure 1 & 2).
Installation Checklist (continued)
G. FILLING THE HEATER
H. WIRING
See Figure 1 & 2 and separate TPI control wiring diagrams.
WATER TEMPERATURE REGULATION
WARNING: Exposure to 125°F or hotter water can cause scalding injuries. Appropriate caution must be taken when using hot water. Special supervision must be given to those who cannot act quickly such as children, disabled or elderly persons.
The input of heat into the tank is controlled by an immersion thermostat. These automatic controls are set at the factory to maintain a water temperature of 120°F. Note: Although these thermostats are designed to industry standards, they can fail to control temperature properly without any notice, and therefore should be tested periodically for your protection.
DANGER: IF YOU DISCOVER EXTREME HOT WATER COMING FROM THE FAUCET, IMMEDIATELY SHUT OFF THE MAIN SWITCH TO THE BOILER AND CALL COMPETENT SERVICE PERSONNEL. ANY OVERHEATED WATER IS A POTENTIAL HAZARD TO LIFE AND PROPERTY. DO NOT OPERATE UNTIL THE SOURCE OF THE PROBLEM HAS BEEN DETERMINED AND ELIMINATED.
Service Information (continued)
Proper maintenance is important for any product. It is suggested that the purchaser follow the preventive maintenance program outlined below.
WATER TEMPERATURE CONTROLS
A periodic inspection of the operating controls, heat exchanger and wiring should be made by qualified service personnel. Temperature of the water should be tested periodically at the faucet to be sure thermostat is working properly.
TEMPERATURE ADJUSTMENT
The TPI comes with a factory set temperature setting of 120°F and differential setting of 10°F. Any temperature adjustment of the thermostat must be made by qualified service personnel, as shown below.
WARNING: See SERVICE INFORMATION Water Temperature Regulation, regarding safe water temperature before proceeding. Hot water can cause scalding injuries.
Caution: Do not increase temperature above 140°F without a properly installed mixing valve in the system – See Water Temperature Regulation and SCALD WARNING.
Indicator Light operation:
The TPI thermostat has an integral indicator light at the top of the case. (See TPI Diagram 1 or Inside Cover of TPI)
Indicator light will come on (Green) when TPI is powered.
When TPI is calling for heat, the Indicator light will blink.
When TPI is satisfied, the Indicator light will be solid.
During normal operation, Indicator light is Green.
If TPI detects a failure, Indicator light will flash Red. Replace TPI.
EMERGENCY
Should the heater be subject to flood, fire or other damaging conditions, turn the power and water to the heater off. DO NOT place water heater in operation again until it has been thoroughly checked by qualified service personnel.
TPI Control Diagrams (continued)
Inserting the probe wires into the press release connector
4.A – Position tool on top of white buttons
4.B – Push Down on buttons and push wires Down into holes in top of connector (This can also be done one side at a time)
4.C – Tug on each wire to make sure they are secure
Installation Piping Figures (continued)
Figure 1: Installation Diagram Using Zone Valves
Standard Wiring for Circulator with Boiler
Maintaining a Temperature of 180°
Switching Relay Wiring Diagrams (continued)
U.S. Boiler Company, Inc. does not have a service department or personnel to service your heater in the field. A qualified installer or service technician must do all service work. Therefore, if you have any questions about your new water heater concerning service adjustment, repair, routine maintenance, or replacement – first contact your installer, plumbing contractor or service agency.
In the event that the contractor, for whatever reason, is unable to help, refer to the telephone directory commercial listings for qualified service assistance.
If neither action has solved your problem, contact U.S. Boiler Company, Inc. as follows to obtain the number of a qualified service person in your area:
SALES SUPPORT
U. B. BOILER COMPANY, INC.
P.O BOX 3020
LANCASTER, PA 17604
Or call 888-432-8887
When contacting U.S. Boiler Company the following information should be made available:
A. Model and serial number of the water heater as listed on inside back cover of this manual or on the rating plate on the heater.
B. Address where water heater is installed.
C. Name and address of dealer from whom the heater was purchased and installer’s name and address
D. Date of original installation and any service work performed since then.
E. Details of the problem as you can best describe.
F. List of people who have been contacted regarding the problem.
Description | Part Numbers | ||||
AL3OLT | I AL55LT | AL8OLT | AL8OCLT | AL119CLT | |
Coil Kit | 108976-01 | 108976-02 | 108976-03 | 108976-04 | |
Gasket Kit | 108977-01 | 108977-02 | |||
V-Clamp | 108980-01 | ||||
Steel Plate – 8.15″ | 108979-01 | ||||
TPI Control | 101379-01 | ||||
Drain Valve | 102802-01 | ||||
T&P Relief Valve | 101540-01 | 101540-02 |
For Alliance SL™ and Alliance LT™ Indirect-Fired Water Heaters
Ten Year Limited Tank Replacement Warranty
Two Year Limited Tank Replacement Labor Allowance
One Year Limited Parts Warranty
U.S. Boiler Company, Inc. (hereinafter called the “Company”) offers the following Limited Tank Replacement Warranty, Limited Tank Replacement Labor Allowance, and Limited Parts Warranty to the original purchaser/owner of this Alliance SL or Alliance LT indirect-fired water heater. These warranties are not transferable beyond the original purchaser/owner, and are not valid if the tank is removed from initial installation site. The Company reserves the right to require proof of purchase and inspection and/or testing of tank as a condition of these warranties.
TEN (10) YEAR LIMITED TANK REPLACEMENT WARRANTY DURATION:
COVERAGE: Replacement warranty covers only the storage tank for leaks caused by the corrosive effects of water under normal and proper use. Subject to prior Company approval.
COMPANY OBLIGATION: Repair of the original tank or replacement of the entire heater with a new comparable model is at the option of the Company and constitutes the fulfillment of ALL obligations of the Company hereunder. In replacing or repairing the Alliance SL or Alliance LT water heater, the Company reserves the right to make such changes in details of design, construction or material as shall in their judgment constitute an improvement of former practices.
REPLACEMENT: When a replacement is made under the terms of this warranty, the replacement unit will have a warranty of replacement and labor allowance only for the remaining time under the original warranty. The Company reserves the right to require the return of the defective unit at the expense of the purchaser.
LIMITATION: The duration of the tank replacement warranty on the tank assembly shall be reduced to a period of five years if (1) the purchaser is a business, partnership or corporation, or if (2) the Alliance SL or Alliance LT water heater is used for a commercial, institutional, industrial, non-residential or multi-application, or (3) if the covered tank model is an AL119SL, AL70CSL, AL80CLT, or AL119CLT water heater, as these models are configured as commercial tanks and will always follow commercial warranty terms. All repairs or replacements will be made F.O.B. the Company. The purchaser must pay for transportation service, labor, installation, administrative fees or other costs involving the repair or replacement of such part.
YOUR ACTION: When you discover a defect, immediately notify the dealer from whom the heater was purchased. If you cannot locate the dealer, contact the Company.
TWO (2) YEAR LIMITED TANK REPLACEMENT LABOR ALLOWANCE:
The Company shall pay up to a maximum of $200, for the labor to exchange a tank that is leaking due to the corrosive effects of water within two years from date of installation. This labor allowance is for tank replacement only, and not for any service work on the heater such as cleaning of the heat exchanger (due to the buildup of calcium or other minerals or metals), leakage from plumbing connections, relief valves, heat exchanger gaskets, thermostats, or any other component of the heater. This labor must be performed by a qualified installer. Proof of labor costs may be required as a condition of payment of the Tank Replacement Labor Allowance.
LIMITATION:
EXCLUSIONS AND LIMITATIONS:
Limited Warranty and Tank Replacement Warranty are valid only if you comply with the following conditions and limitations:
IN NO EVENT SHALL THE COMPANY BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER.
Consumer Notifications: The foregoing warranty limitations shall be effective to the maximum extent permitted by applicable law, and, to the extent that any such limitations would have an unconscionable result or would otherwise be inconsistent with applicable law, such provision shall be reformed to the extent necessary to avoid such unconscionable result or inconsistency. With respect to the limitations on implied warranties set forth above, the Company hereby notifies each person to whom such warranty is made as follows: Some states do not allow exclusions of such warranties, limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations, or exclusions, may not apply to you. The limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
U.S. Boiler Company, Inc.
P.O. Box 3020, Lancaster PA 17604
Revised 7/18
SERVICE RECORD
SERVICE PERFORMED
U.S. Boiler Company, Inc.
P.O. Box 3020
Lancaster, PA 17604
1-888-432-8887
www.usboiler.net
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