Introduction
This manual provides comprehensive instructions for the aolion XBOX360 Wired Controller Shell Full Kit. This kit is designed for users who wish to replace or customize the external casing and buttons of their Xbox 360 wired controller. It includes all necessary external components to refresh your controller's appearance and functionality.
Product Features
- Replace original damaged parts to ensure long lifetime and better work performance.
- High-quality components for professional use and durability.
- Available in Wired White and Wired Black options.
Package Contents
Each aolion XBOX360 Controller Shell Full Kit includes the following components:
- 1x XBOX360 Controller Shell (Front and Back Casing)
- Full set of buttons (A, B, X, Y, D-pad, Guide button, Start, Back, Shoulder buttons, Triggers)
- Analog stick caps
- Internal structural components for button placement
- Springs and other small hardware for assembly
Note: The specific components may vary slightly based on the chosen color and type.
Setup and Installation
This kit requires disassembly of your existing Xbox 360 wired controller and careful reassembly with the new components. Professional installation is recommended if you are not familiar with electronics repair.
Preparation:
Ensure your workspace is clean, well-lit, and organized. Gather necessary tools, which typically include a small Phillips head screwdriver, a T8 security Torx screwdriver (for the controller's main screws), and a prying tool.
Image: All components of the white XBOX360 wired controller shell kit, including front and back casings, buttons, analog stick caps, and internal plastic parts, neatly arranged.
Disassembly of Original Controller:
Carefully remove the battery pack (if applicable for wired controller models with removable battery compartments) and any visible screws from the back of your Xbox 360 controller. Use a prying tool to gently separate the front and back casings. Disconnect any internal ribbon cables or wires if necessary, and remove the circuit board and original buttons/components.
Image: All components of the black XBOX360 wired controller shell kit, including front and back casings, buttons, analog stick caps, and internal plastic parts, neatly arranged.
Transfer Internal Components:
Carefully transfer the circuit board, rumble motors, and any other internal electronics from your old shell to the new aolion shell. Ensure all components are seated correctly.
Image: A detailed view of the white controller shell kit, highlighting the individual buttons and plastic parts for assembly.
Install New Buttons and Casings:
Place the new buttons, D-pad, analog sticks, and triggers into their respective positions in the new front casing. Ensure springs are correctly installed for triggers and shoulder buttons. Carefully align the back casing and secure it with the screws. Do not overtighten.
Image: A detailed view of the black controller shell kit, highlighting the individual buttons and plastic parts for assembly.
Testing:
After reassembly, connect the controller to your Xbox 360 console or PC and test all buttons, analog sticks, and triggers to ensure proper functionality before full use.
Operation
This product is a replacement shell and button kit for the Xbox 360 wired controller. Its operation is identical to that of a standard Xbox 360 wired controller. Please refer to your Xbox 360 console or game documentation for specific controller usage instructions.
Maintenance
Cleaning:
Use a soft, dry cloth to wipe down the controller shell. For stubborn dirt, a slightly damp cloth with mild soap can be used, ensuring no liquid enters the internal components.Storage:
Store the controller in a clean, dry environment away from extreme temperatures and direct sunlight.Avoid Impact:
Protect the controller from drops and impacts, which can damage the shell and internal components.
Troubleshooting
If you encounter issues after installing the new shell kit, consider the following:
Buttons Not Responding:
Ensure all buttons are correctly seated and not jammed. Verify that the internal circuit board is properly aligned and all connections are secure.Analog Sticks Malfunctioning:
Check if the analog stick modules are correctly positioned and not obstructed by the new shell.Controller Not Powering On/Connecting:
Double-check all internal connections, especially any ribbon cables or wires connecting the circuit board. Ensure the main screws are tightened appropriately, but not excessively.Loose Casing:
If the casing feels loose, ensure all screws are present and tightened.
If problems persist, consider re-disassembling and reassembling the controller, paying close attention to each step. If you are uncomfortable performing these steps, seek assistance from a professional.
Specifications
| Attribute | Detail |
|---|---|
| Brand Name | aolion |
| Model Number | 1 |
| Compatible Brand/Model | Microsoft |
| Compatible Microsoft Model | Xbox360 |
| Origin | Mainland China |
| Hign-concerned Chemical | None |
| Package Length | 17 cm |
| Package Width | 14 cm |
| Package Height | 10 cm |
| Package Weight | 0.15 kg |
Warranty and Support
This product is covered by AliExpress's buyer protection policies. For specific warranty details, returns, and support, please refer to the following:
Free Returns:
Enjoy free returns within 90 days of purchase.Fast Delivery Guarantee:
If delivery is delayed, you may be eligible for a $1.00 coupon code. Refunds are also available if the package is lost, items are damaged, or if there is no delivery within 60 days.Security & Privacy:
Your personal details are protected and not shared with third parties without consent. Payments are secure.Buyer Protection:
Get your money back if your order isn't delivered by the estimated date or if you're not satisfied.
For further assistance, please contact the seller directly through the AliExpress platform.





