KINGBOLEN BM580

KINGBOLEN BM580 Car Battery Tester User Manual

Professional 6V/12V Automotive Battery Diagnostic Tool

1. Introduction

The KINGBOLEN BM580 is a state-of-the-art 6V/12V automotive battery tester designed to easily, quickly, and accurately measure the actual cold cranking amps (CCA) capability of the vehicle starting battery, the healthy state of the battery itself, and common faults of the vehicle starting and charging systems. This device provides reliable analysis evidence for battery testing and maintenance, helping users identify problems quickly and accurately. It also notifies users to replace aging batteries in advance.

KINGBOLEN BM580 Car Battery Tester with clamps
Figure 1: KINGBOLEN BM580 Car Battery Tester
Video 1: Product demonstration of the KINGBOLEN BM580 Car Battery Tester, showcasing its features and testing capabilities.

2. Setup and Connection

Before operating the BM580, ensure proper connection to the vehicle battery.

  1. Prepare the Battery: Ensure the battery terminals are clean and free from corrosion for optimal contact.
  2. Connect the Clamps: Connect the red alligator clamp to the positive (+) terminal of the battery and the black alligator clamp to the negative (-) terminal. The BM580 features intelligent identification of positive and negative poles and reversible access, meaning the device will function normally even if connected incorrectly, without damage to the tester or battery.
BM580 connected to car battery demonstrating polarity reverse protection
Figure 2: Correct connection of the BM580 to a car battery, highlighting polarity reverse protection.
Pure copper-plated alligator clips
Figure 3: Close-up of the pure copper-plated alligator clips, designed for strong bite force and precise measurement.

The device will power on automatically once connected. If a 'Poor Contact Prompt' appears, re-check the clamp connections to the battery terminals.

3. Operating Instructions

The KINGBOLEN BM580 offers multiple testing functions accessible via its intuitive menu. Use the navigation buttons (Up, Down, Left, Right, OK, Back) to navigate the interface.

BM580 main menu interface
Figure 4: Main menu interface of the BM580, showing options like Check, Waveform, Playback, Records, Setup, and Multimeter.

3.1. Battery Test

This function provides an overall analysis of battery health by checking its voltage charge, internal resistance, and state of health (SOH) and state of charge (SOC).

  1. From the main menu, select "Check".
  2. Choose "In Vehicle" or "Out of Vehicle" depending on your testing scenario.
  3. Select "Battery Test".
  4. Select the appropriate battery type (e.g., Regular Flooded, AGM Flat Plate, AGM Spiral, GEL, EFB).
  5. Input the battery's AH (Ampere-hour) or CCA (Cold Cranking Amps) value as prompted.
  6. The device will display the battery's health status, including SOH, SOC, internal resistance (R), and voltage (VOL).
BM580 showing various test functions
Figure 5: BM580 displaying various test functions including State of Charge, State of Health, and different test types.

3.2. Cranking System Test (Startup Test)

This test analyzes the starting motor's performance by measuring the actual required cranking current and cranking voltage.

  1. From the main menu, select "Check".
  2. Choose "In Vehicle".
  3. Select "Startup Test".
  4. Follow the on-screen instructions to start the engine.
  5. The device will display the test result, including starting ability and voltage. If the starting voltage reading is less than 9.6V (for 12V systems) or 13.5V (for 6V systems), it indicates a potential problem with the starting system.

3.3. Charging System Test

This function checks and analyzes the vehicle's battery charging system, including the generator, rectifier, and rectifier diode.

  1. From the main menu, select "Check".
  2. Choose "In Vehicle".
  3. Select "Charging Test".
  4. Start the engine and maintain an RPM between 2500 to 3500 as instructed.
  5. Press the "OK" button to obtain the charging test result. The device will display loaded voltage, unloaded voltage, and ripple status.

3.4. Load Test

The load test evaluates the battery's performance under electrical load.

  1. From the main menu, select "Check".
  2. Choose "In Vehicle".
  3. Select "Load Test".
  4. Turn on various electronic devices in the car, such as car air conditioning and car audio, to create a load.
  5. Maintain an engine RPM between 2000 to 2500.
  6. The device will display the load test result, including current load, minimum voltage, and load capacity.

3.5. Voltage Waveform Monitoring

This feature allows real-time monitoring of battery voltage fluctuations.

  1. From the main menu, select "Waveform".
  2. The screen will display a live graph of voltage over time. You can monitor voltage fluctuations in real-time.
Battery Waveform Live Display
Figure 6: Real-time display of battery voltage waveform, showing minimum, current, and maximum voltage.

3.6. Multimeter Function

The multimeter function provides a quick overview of battery voltage and charging system status.

  1. From the main menu, select "Multimeter".
  2. The display will show battery voltage tests on the left and battery charging system tests on the right.
  3. A green area indicates good status, while a red area indicates a problem with the charging system.
BM580 Multimeter display
Figure 7: Multimeter display showing battery voltage (12-VOLTS, BAD, WEAK) and charging system status (OK, CHARGING SYSTEM).

3.7. Screenshot Function

Capture and save important test data for later review.

  1. During any test, long-press the "Up" and "Down" buttons simultaneously.
  2. The device will capture the current screen and save it. The device can store up to 10 pictures.
  3. To export screenshots, connect the BM580 to a computer via the Mini USB interface. The screenshots will appear as image files on the device's storage.
BM580 screenshot function demonstration
Figure 8: Demonstration of the one-click screenshot function by pressing the Up and Down buttons.

3.8. Record Management

The device stores test records for review.

  1. From the main menu, select "Records".
  2. You can view the last test record or delete records.

4. Maintenance

4.1. Software Updates

The BM580 supports lifetime free software updates to ensure optimal performance and compatibility with new battery technologies.

  1. Connect the BM580 to a computer using the Mini USB cable.
  2. Visit the official KINGBOLEN website to download the latest update software.
  3. Follow the instructions provided with the update software to complete the upgrade. No driver installation is required.
Mini USB interface for software upgrade
Figure 9: Mini USB interface on the BM580 for software upgrades and data export.

4.2. Cleaning

To maintain the device, wipe it with a soft, dry cloth. Avoid using abrasive cleaners or solvents.

5. Troubleshooting

  • Poor Contact Prompt: If this message appears, ensure the alligator clips are securely clamped to the battery's positive and negative terminals. Clean any corrosion from the terminals if necessary.
  • Built-in Buzzer Reminder: If the device emits an audible reminder during a test, it indicates the battery is in poor condition and may require attention or replacement.
  • Ripple Test Results: If the voltage reading is greater than 15.0V, check the voltage regulator. If the voltage reading is less than 13.3V, inspect the connection points, wires, and engine for issues.
  • Startup Test Results: If the starting voltage reading is less than 9.6V (for 12V systems) or 13.5V (for 6V systems), there is a problem with the starting system.
  • Device Not Powering On: Ensure the battery is not completely dead and the clamps are correctly connected.

6. Specifications

FeatureDescription
ModelKINGBOLEN BM580
Test Range6V / 12V
Screen2.4-inch TFT Color Screen
Operating Voltage5V ~ 20V
Operating Temperature-20°C ~ 65°C
Product MaterialPVC Industrial Material
Product Size (L x W x H)5.67 x 3.08 x 0.79 inches (14.4 x 7.8 x 2.0 cm)
CertificationCE, FCC
Supported Battery TypesOrdinary battery, AGM flat battery, AGM winding battery, GEL battery, EFB battery (EPS lead-acid, Car start, AGM/EFB start-stop, Electric vehicle, UPS lead-acid, Gel)
Standard Test RangeCCA (100-2000), IEC (100-1400), EN (100-2000), DIN (100-1400), CA (100-1700), BCI (100-2000), MCA (100-2000), SAE (100-2000), GB (2AH-220AH), JIS (26A17-245H52)
LanguagesEnglish, French, Spanish, Italian, Portuguese, Russian, German, Polish, Japanese, Simplified Chinese, Traditional Chinese
UpdateLifetime Free Update
Parameter Information with product dimensions
Figure 10: Detailed dimensions of the KINGBOLEN BM580 Car Battery Tester.
Table of Ten Major Test Standards
Figure 11: Comprehensive list of supported battery test standards and their respective ranges.
Image showing various battery types supported
Figure 12: Visual representation of the multiple battery types supported by the BM580.

7. User Tips

  • The KINGBOLEN BM580 is an excellent tool for a comprehensive Car Health Exam, providing insights into your battery's condition.
  • The device supports multiple languages, including English, French, Spanish, Italian, Portuguese, Russian, German, Polish, Japanese, Simplified Chinese, and Traditional Chinese, making it accessible to a wide range of users.
  • For UPS, electric vehicle, and motorcycle batteries, the device can measure internal resistance, power, and voltage, but it cannot perform a full battery life analysis.

8. Support

For any technical assistance or inquiries, please refer to the official KINGBOLEN support channels. The device benefits from lifetime free software updates, ensuring its functionality remains current.

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