1. Introduction
The NEJE 5 PLUS is a high-speed, professional laser engraving and cutting machine designed for a wide range of creative and industrial applications. Featuring a generous working area of 255 x 420 mm, it offers precision and versatility for various materials. This manual provides essential information for setting up, operating, maintaining, and troubleshooting your NEJE 5 PLUS laser engraver to ensure optimal performance and longevity.
Figure 1: NEJE 5 PLUS Laser Engraver with A40640 module
2. Setup
Setting up your NEJE 5 PLUS is designed to be straightforward, requiring minimal assembly.
2.1. Assembly
The machine requires only 4 screws for initial installation. Ensure all components are securely fastened before operation.
2.2. Physical Dimensions and Working Area
The NEJE 5 PLUS has a frame size of 550x480x140mm (Length x Width x Height) and a working area of 255 x 420mm. The left side of the machine is not limited by material size, allowing for processing of larger materials.
Figure 2: Machine Dimensions and Working Area (Machine size: 470x550mm, Working area: 255x420mm, Height: 140mm)
2.3. Software Installation
The NEJE 5 PLUS supports various control software:
- NEJE Win Software: Recommended for initial setup and firmware updates.
- Lightburn & LaserGRBL: Fully supported with improved low light function, M8, M7, and emergency stop extended automatic control.
- NEJE APP: Available for Android, iPhone, iPad, and MacBook for wireless control.
For software downloads and the latest firmware, please visit https://neje.wiki.
2.4. Focus Adjustment
Proper focus is crucial for optimal engraving and cutting results. The laser module features an adjustable focus method, with a recommended range of 30-55mm.
Video 1: Demonstrates the focus adjustment process using a 20mm block and the NEJE 3 APP for engraving a star design.
3. Operating Instructions
The NEJE 5 PLUS offers flexible control options and high-performance capabilities.
3.1. Control Systems
The machine is equipped with a 32-bit 200Mhz MCU for fast response and efficient data interaction. It supports:
- Wireless Control: Use the NEJE Wireless app on your Android phone, iPhone, iPad, or MacBook to quickly create and control your projects.
- Offline Working: Once an image is transferred to the device via NEJE Win software or the NEJE APP, the machine can operate independently without a continuous connection to a computer or mobile phone.
- Repeat Engraving: The device retains location information after a job is completed, allowing you to repeat engraving or cutting if needed.
Figure 3: Software Compatibility and Control Options
3.2. Engraving and Cutting Capabilities
The NEJE 5 PLUS is capable of both engraving and cutting a wide array of materials with high precision.
3.2.1. Engraving
The laser beam, formed by combining two high-power laser diodes, achieves a minimum focus point of 0.04x0.06mm (A40640 module) with 12W pulse real output. This allows for direct and clear grayscale engraving on stainless steel surfaces and detailed 3D images on wood.
Figure 4: Examples of Engraving Performance
3.2.2. Cutting
The A40640 module can achieve a 20mm cutting thickness at a 55mm focus, providing clean cuts on materials like acrylic, wood, fabric, balsa, corrugated paper, and EPE. The N40630 module can cut up to 10mm basswood in one pass.
Figure 5: Cutting Analysis Ability
3.2.3. Material Compatibility
The NEJE 5 PLUS supports a wide range of materials for engraving and cutting. Refer to the tables below for specific module capabilities.
A40630 Cutting Speed Reference
| Material | Cutting Speed |
|---|---|
| plywood 2mm cut | 160mm/min, S1000, 1 pass |
| plywood 3mm cut | 120mm/min, S1000, 1 pass |
| plywood 4mm cut | 100mm/min, S1000, 1 pass |
| plywood 5mm cut | 120mm/min, S1000, 2 pass |
| plywood 8mm cut | 120mm/min, S1000, 3 pass |
| plywood 18mm cut | 120mm/min, S1000, 8 pass |
| birch ply 3mm | 240mm/min, S1000, 1 pass |
| MDF board 3mm cut | 120mm/min, S1000, 2 pass |
| MDF board 5mm cut | 120mm/min, S1000, 4 pass |
| MDF board 8mm cut | 120mm/min, S1000, 5 pass |
| black acrylic plate 3mm cut | 120mm/min, S1000, 2 pass |
| black acrylic plate 5mm cut | 120mm/min, S1000, 4 pass |
NOTE: The above data needs to add air assist correctly (0.6-1.5MPa) with LaserGRBL or Lightburn; Lightburn: 60mm/min=1mm/sec, S1000=100% Power.
N40630 Material Compatibility
| Material Description | Marking | Engraving | Cutting |
|---|---|---|---|
| plywood 5mm | β | β | β |
| plywood 8mm | β | β | β |
| plywood 18mm | β | β | β |
| MDF board 3mm | β | β | β |
| MDF board 5mm | β | β | β |
| MDF board 8mm | β | β | β |
| Balsa 8mm | β | β | β |
| hard wood 18mm | β | β | X |
| Acrylic 8mm (Dark Color) | β | β | β |
| Brushed Acrylic (transparent) | X | X | X |
| Corrugated Cardboard < 8mm | β | β | β |
| Kraft Paper 0.5mm | β | β | β |
| Paperboard 2mm | β | β | β |
| wedding invitation paper 0.5mm | β | β | β |
| Colored A4 Paper (Not White) | β | X | β |
| A4 Paper (White) | X | X | X |
| spray art stencils from mylar sheet (less than 1mm thick) | X | X | β |
| Heat transfer vinyl | β | β | β |
| bamboo | β | β | β |
| PVC usbbar | β | β | β |
| Non-woven | β | X | β |
| Cotton | β | X | β |
| Linen | β | X | β |
| Velvet | β | X | β |
| Canvas | β | X | β |
| fabric polyester | β | X | β |
| fabric synthetics | β | β | β |
| Leather < 2mm | β | β | β |
| Leather < 4mm | β | β | β |
| Plastic | β | β | β |
| PPR | β | X | X |
| ABS Sheet < 2mm (Dark Color) | β | β | β |
| PVC Sheet 2mm (Dark Color) | β | X | β |
| Brushed PVC transparent board | X | X | X |
| Black foam (EPE) | β | X | β |
| KT Board | β | X | β |
| EVA foam | β | X | β |
| Bakelite | β | X | X |
| Brushed Glass | β | X | X |
| Cobblestone | β | X | X |
| Brushed Ceramic | β | X | X |
| Hard Metal | β | X | X |
| PCB Board | β | X | X |
| Anodised Aluminium | β | X | X |
| Brushed Stainless steel | β | X | X |
| mirror Stainless steel | β | X | X |
| Gold | X | X | X |
Table 2: N40630 Material Compatibility for Marking, Engraving, and Cutting
4. Maintenance
Regular maintenance ensures the longevity and optimal performance of your NEJE 5 PLUS.
- Lens Care: The latest lens design includes a high-temperature window lens to protect against water and smoke damage. Ensure the lens is kept clean. Damage due to lack of maintenance is not covered under warranty.
- Air Assist System: For optimal cutting performance, especially with thicker materials, use an air pump providing 0.5-1.5MPa clean air. The needle-type air nozzle supports oily and water-containing air sources, while the sealed air nozzle requires clean air only.
- General Cleaning: Keep the machine free from dust and debris. The frame material is designed for easy maintenance.
5. Troubleshooting
Here are some common issues and their solutions:
- Unexpected Stops: The machine features MEMS vibration protection. If the engraving process is accidentally touched, it will automatically stop working. Check for any physical interference.
- Emergency Shutdown: The door control function provides emergency suspension. Ensure all safety mechanisms are properly engaged.
- Overheating: The laser module has a built-in intelligent drive with temperature feedback and control. The safe operating temperature range is below 60β. If the module feels excessively hot, allow it to cool down. The fan intelligently adjusts heat dissipation.
- Power Issues: The device has surge protection. Ensure the power input is DC 12V 4A or 5A. Incorrect voltage input can cause damage and void the warranty.
6. Specifications
6.1. General Frame Specifications
- Frame Size (L-W-H): 550 x 480 x 140 mm
- Working Area (X-Y): 255 x 420 mm
- Dot Pitch: 0.075mm, 338dpi
- Pixel: 2400 x 5600 px
- Drive Accuracy: 0.01mm
- Max Move Speed: X: 1500mm/s (with A40640 module 204g), Y: 1000mm/s
- Frame Material: High precision PC material hybrid frame
- Structure Feature: Fit, High precision, stabilize, smooth, no oil, easy maintenance, long life
- Vertical Carving: Yes (45Β°)
- Motor Size: 42 x 42 x 50mm
- Motor Drive Current: 0.9A
- Module Height Adjuster: Yes
- Home Position: Rear Left
- Origin Position: Front Left
- Compatible Modules: All NEJE 4pin 12V Laser Modules (Recommended: A40640, N40630, A40630, E40, N308220, N30610, B30635)
6.2. MCU and Control System Specifications
- MCU: 32-bit 200Mhz MCU (Top 32-bit MCU)
- BLE APP Control: Yes
- MEMS Protection: Yes
- M7 Control: Yes (For building automatic smoke extraction systems)
- M8 Control: Yes (For building automatic air assist systems)
- Door Control: Yes (Emergency Suspension and Safety Door Control)
- Limit Switch: Yes
- ON/OFF Switch: Yes
- Input: DC 5.5 2.1, 12V 4A or 5A (Power Adapter)
- System Compatibility: Win 7 / Win 8/ Win 10, Android, iOS, iPadOS, macOS, HarmonyOS.
- File Format Support: SVG/DXF/JPG/JPEG/PNG/BMP/TIF/CR2, etc.
- OTA Upgrade: Yes
- NEJE Win Software: Yes
- Lightburn and LaserGRBL: Yes, with improved low light function, added M8, M7, emergency stop extended automatic control, optimized GRBL interaction.
- Off-Line Working: Yes
- Repeat Engraving: Yes
- NEJE Android APP: Yes
- NEJE iPhone/iPad APP: Yes
- NEJE Cloud Gallery Service: Yes
Figure 6: Advanced Mobile Control System Overview
6.3. Laser Module Specifications (A40640)
- Module: NEJE A40640
- Focus: 0.04x0.06mm
- Focus Method: Adjustable (Recommend 30-55mm)
- Optical Power: Pulse 12W+, CW 11W
- Replaceable Lens Design: Yes
- Stainless Steel Direct Grayscale Engraving: Yes
- 3D Hardwood Engraving: Yes
- Maximum Cutting Thickness: 20mm
- Wavelength: 450nm
- Weight: 204g
- Module Size: 40x50x85 mm
- Input: DC 12V 4A
- Interface: 4pin PH2.0
- Power Control: PWM Power Modulation
- Fan: Double ball high life fan
- Drive: NEJE smart quiet drive, built-in static elimination technology.
- Surge Protection: Yes
- Smart Feedback: Yes
- Temperature Feedback: Yes
- Temperature Control: 45β
- Air Pump Requirement: 0.5-1.5MPa clean air (Needle type air nozzle supports oily and water-containing air source, sealed air nozzle requires clean air pump)
- Air Interface: 4mm PVC trachea
- Life Time: 10,000-20,000 hours
6.4. Laser Module Specifications (N40630)
- Module: N40630
- Heatsink Material: Aircraft Aluminum + Brass Shell
- Luminous Color: Blue
- Section Size: 40mm x 40mm
- Cooling Mode: Temperature sensor intelligent control + 10000 rpm 40mm cooling fan
- Dimension: 60 * 40 * 40mm
- Adapter Plug: 5.5 2.1 port
- Can Engrave: MDF/Balsa/Paper/Wood/Fabric/Plastic/Leather/Plywood/Foam Paper/Anodized Aluminum
- Can Not Engrave: Metal/Glass/Stone/Ceramics/PCB/Stainless Steel/Reflective Material/Transparent Material
- Module Input: 20-30W
- Optical Power Output: 5.5W
- Wavelength: 445-450nm
- Beam Shape: Dot (Focusable)
- Working Voltage: DC 12V
- TTL&PWM Modulation: YES, Compatible with Both TTL & PWM Modulation
- Input Voltage: DC12V 3A
- PWM/TTL Input: DC3.3V-12V
- Input Interface: PH2.0-4Pin (+,-, PWM/TTL, Temperature), 3Pin (+,-, PWM/TTL) , 2Pin+2Pin (+,-) + (PWM/TTL,-) (Note: Temperature interface can be disconnected; NEJE provides text instructions for temperature acquisition on the wiki.)
- Drive Mode: External ACC
- Safe Temperature Range: <60 β
- Module Weight: 202g (Lighter weight reduces move inertia for better performance)
- Life Time: 10,000-20,000 hours
7. Warranty and Support
NEJE provides comprehensive warranty and support for your laser engraver.
7.1. Warranty Information
| Component | Warranty Period |
|---|---|
| Laser Module | 2 Years (20,000 hours) |
| Control System | 2 Years |
| Hardware | 2 Years |
Warranty Statement: The conditions of NEJE's free after-sale policy must be met under the conditions of non-human disassembly, misoperation, and use in the correct environment. Damage resulting from incorrect voltage input or lack of lens maintenance is not covered under the free after-sale policy. For detailed maintenance instructions, please refer to NEJE.WIKI.
Figure 7: NEJE Warranty Details
7.2. Support Resources
For further assistance, documentation, videos, and community forums, please visit the official NEJE Wiki: https://neje.wiki.
Figure 8: NEJE After-Sales Service Overview
8. User Tips
Maximize your experience with these helpful tips:
- Optimize Cutting for Plywood: For 8mm plywood, the A40640 module can achieve clean cuts in a single pass when air assist is correctly applied (0.6-1.5MPa).
- Secure Materials: Always ensure your material is properly secured to the working surface to prevent any movement during engraving or cutting, which can affect speed and precision.
- Metal Engraving: While the NEJE 5 PLUS can engrave stainless steel directly in grayscale, for other metals, surface preparation (e.g., coating) might be necessary for optimal results, as direct engraving on some metals may not be possible.
- Software Updates: Regularly check for OTA software updates via the NEJE Win software or NEJE APP to benefit from the latest features and performance optimizations.
